Our Services
Industrial digitalization and loss control services.
We verify your OEE, explain consumption deviations and digitalize what is needed to sustain the improvement.
One specialty, two entry points.
Material Loss & Yield
Why do you consume more than your standards indicate? We reconcile theoretical and actual consumption and explain the losses.
Performance & OEE
Is your OEE reflecting what happens on the line? We verify how it is measured and locate hidden capacity losses.
Digitalization & Tracking
What limits your operation's performance and where should you invest? A comprehensive diagnosis with a roadmap.
Industrial Diagnostics
If the findings justify it, we digitalize data capture and tracking, using your systems or ours.
Performance & OEE
We verify that your OEE measures what actually happens on the line.
We review how OEE is defined and calculated, cross-check records against the real operation and quantify the capacity losses that may be hidden or misread today.
What's Included?
Review of definitions and sources: availability, performance, quality, calendars and speeds.
Plant cross-check against the real operation.
Loss map with its level of evidence.
Classification of stops, micro-stops and speed losses.
Prioritized improvement plan, with tracking KPIs.
What It Delivers?
A reliable, shared OEE to manage with.
Focus on the relevant causes, not the symptoms.
Potentially recoverable capacity, distinguished from achievable benefit.
A basis to decide between operational improvement and capacity investment.
Material Loss & Yield
We explain why actual consumption does not match theoretical consumption.
We reconcile theoretical consumption with actual records, investigate where the differences appear and distinguish physical losses from problems of standards, recording or information.
What's Included?
Scoping of a process, product family or set of orders.
Review of recipes, standards, units of measure, movements and inventories.
Material balance: raw materials, semi-finished goods, rework and finished product.
Deviation map: where each difference appears and with what evidence.
Control plan to detect and correct deviations earlier.
What It Delivers?
Deviations explained, not just quantified.
Separation of physical loss from problems of standards, recording or information.
Confirmed causes, open hypotheses and missing measurements.
Economic valuation with its level of evidence.
Industrial Diagnostics
We understand what limits operational performance and where it makes sense to invest.
When several constraints interact or the origin of the problem is unclear, we analyze the operation, data reliability, digital capabilities and organizational factors. It is an independent service: it does not require contracting anything else afterwards.
What's Included?
Analysis of the operation and data reliability.
Review of digital capabilities: systems, integration and data capture.
Analysis of the organizational factors that condition performance.
Opportunities verified and prioritized by impact and effort.
Roadmap of actions, with explicit hypotheses and limitations.
What It Delivers?
A comprehensive, independent view of the operation.
Supported economic estimates.
Clarity on where to invest and where not to.
Evidence-based decisions before committing investment.
Digitalization & Tracking
We digitalize what is needed to sustain the improvement, only when it adds value.
When the findings justify it, we design and implement the data capture and tracking that sustain the improvement over time, with your current systems or, if it fits, with LIWA. We have specialized partners when the implementation requires it.
What's Included?
Digitalization of production, downtime and consumption data capture.
Data integration between existing systems and tools.
Definition of rules, validations and operational controls.
KPI and deviation tracking dashboards.
Evaluation of LIWA as an option, with no obligation to contract it.
What It Delivers?
Reliable data from the source, without relying on manual records.
Deviations detected on time, not at period close.
Sustained tracking of the improvements applied.
No replacement of systems that already work.
Shall we talk about your operation?
© 2026. ALL RIGHTS RESERVED.· Tecno-Fab · Independent industrial digitalization consultancy · Barcelona